OnCo
ideasIdea

Personalised cancer vaccines at commodity cost through fully automated manufacturing

Vaccines tailored to each patient's tumour mutations are showing real benefit but cost a fortune to make. Automate the whole process so a personalised vaccine costs about as much as a course of chemotherapy.

Individualised neoantigen mRNA vaccines have shown reduced recurrence in melanoma with pembrolizumab (phase 2b, with phase 3 ongoing) and immune responses in pancreatic cancer, but require bespoke sequencing, epitope selection and GMP manufacture per patient at very high cost. The proposal is an engineering programme for end-to-end automation: standardised sample-to-sequence pipelines, validated epitope prediction, continuous-flow mRNA synthesis and formulation in closed robotic units sited regionally, and regulatory acceptance of platform-based release testing, targeting a manufactured cost under a few thousand dollars and turnaround under three weeks.

Hypothesis
Automated regional manufacturing reduces per-patient vaccine cost by over 90% and turnaround to under three weeks without loss of immunogenicity, making adjuvant personalised vaccination affordable for common cancers if phase 3 trials confirm efficacy.
Rationale
The science of neoantigen vaccination is maturing; if it works, access will be decided by manufacturing cost. The COVID-19 mRNA scale-up showed the platform can be industrialised.
What would test it
Build one automated regional unit and demonstrate cost, turnaround and product equivalence against conventional manufacture in an ongoing adjuvant vaccine trial.
Maturity
early clinical
Who has to act
industry
Cost to try
Large (over $50M)
Years to first evidence
6
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